Kolbus Da 36 Manual ❲POPULAR❳

While Kolbus has shifted its focus to packaging and more modern bookbinding lines, their legacy support is still worth contacting. Visit the official Kolbus Autobox website and check the "Service" or "Legacy Machines" section. Be prepared to provide your machine’s serial number (found on the main body plaque).

Kolbus parts are engineered to tight German tolerances. The manual includes exploded-view diagrams with part numbers. When you need a replacement gripper or a specific spring, you cannot simply walk into a hardware store. You need the OEM part number from the manual to order from Kolbus or a specialty dealer.

The Kolbus Da 36 Manual stops at the original factory specifications. However, many surviving DA 36 machines have been retrofitted with modern safety features. If you are using the manual for a restoration, note the following discrepancies:

Do not attempt to bypass the mechanical clutch interlock described on page 110 of the manual. That interlock prevents the machine from starting with the guard open—a modification that has killed or maimed operators who disable it for “convenience.” Kolbus Da 36 Manual


Warning: The Kolbus DA 36 contains exposed pinch points during manual jog mode. Always ensure safety guards are in place before switching to automatic run. Do not bypass the light curtain or pressure-sensitive floor mats (if installed).

Critical Maintenance Reminder:
The cam-operated glue interrupt system must be checked weekly. Failure to do so may result in glue buildup on the forming station, leading to jams and potential tooling damage (refer to Section 7.2).


One of the most referenced portions of the Kolbus Da 36 Manual is the maintenance matrix. Unlike modern “fit and forget” machinery, the DA 36 demands a religious lubrication regimen. While Kolbus has shifted its focus to packaging

Here is a summary based on original manual data:

| Component | Frequency | Lubricant Type | Manual Reference | | :--- | :--- | :--- | :--- | | Main gearbox | Every 1,500 hours | Shell Tellus 68 (or equivalent) | Page 48 | | Chain gripper bearings | Daily (before shift) | SAE 30 non-detergent oil | Page 12 | | Pneumatic cylinder rods | Weekly | Lithium grease (sparingly) | Page 34 | | Glue roller bearings | Monthly | High-temp bearing grease | Page 59 | | Cam followers | Every 500 hours | EP 90 gear oil (drip feed) | Page 63 |

Critical warning from the manual: Do not over-lubricate the pneumatic solenoids. The DA 36’s original Vosper valves are sensitive to oil mist; the manual specifies a dry, filtered air supply only. Violating this leads to sticky valves and erratic machine timing. Do not attempt to bypass the mechanical clutch


Especially important for the parts diagrams. The original drawings use fine line weights to indicate hidden features.

| Section | Title | Description | | :--- | :--- | :--- | | 0 | Safety First | Emergency stops, lockout/tagout (LOTO) points, and nip point warnings. | | 1 | Machine Specifications | Electrical ratings (400V/3ph/50-60Hz), air consumption (6 bar), max speed (36 cycles/min), max cover size. | | 2 | Installation & Leveling | Floor anchoring, vibration dampening, and conveyor alignment. | | 3 | Setup Modes | Manual jog vs. automatic cycle; setting case dimensions (width, height, spine). | | 4 | Adhesive System | PVA and hotmelt parameters, glue roller gap, and wash-up procedures. | | 5 | Board Feeding | Calibrating the suction head lift, side lays, and warped board compensator. | | 6 | Cover Feeding | Cloth/paper register guide adjustments to prevent skewing. | | 7 | Daily Maintenance | Lubrication chart (grease points, oil bath levels), filter cleaning, and wear part inspection. | | 8 | Troubleshooting | Common issues: skewed cases, hollow spines, adhesive bleed, corner tearing. | | 9 | Parts List | Exploded-view diagrams with OEM and recommended aftermarket part numbers. |